Work over the last few days: painting then fitting repair section to forward entrance pillar. Next, cutting and shaping a new, slightly wider pillar for rearward entrance pillar lower section, to accommodate the steel reinforcer that the entrance steps sheet metalwork is partially hung from. The pillar has a curved profile to the inner edge to allow the aluminium cladding to wrap around correctly. The first piece I made I copied from the only good lower side rod and didn’t realise it needed this profile and a rebate for the reinforcement, so I will use the first one I made further down the bus. All good practice!
Gave it a good soak in preservative.
Welded a swaged end into the piece of exhaust flexi to join the down pipe to the exhaust.