Tag Archives: flitch plates

4/4/2020

Most of today was spent fettling the repair section I made yesterday to get a good fit, both to the bearer and to the existing good part of the side pillar.  I managed to get it screwed and glued into place by early afternoon.  The rest of the day was spent removing the steel gusset reinforcement from the third OS pillar towards the front, which is also badly rotted and needs repairing.

25/3/2020

First job was to fit and bolt up the steel plates that I prepared and painted yesterday.  I realise I forgot to put in the wood screws on the outer one, so that’s a little job for tomorrow morning.

I spent the rest of today freeing up the brass hinges on the boot doors, as I need and I want to trial fit them to check everything is in the right place before I finally fix the repair section for the boot door frame.  I also spent some time considering how best to rehang the boot  doors.  They were just screwed to the timber frame with wood screws which turned to oxide probably a good few years ago.  So I have decide to drill through the original fixing holes and mount steel plates with captive nuts inside the doors and inside the frame.  To that end I ordered the required fasteners at the end of the day.

I have also just realised I passed my driving test 45 years ago today.

24/3/2020

Work continued today on the two corner uprights at the RH side of the boot door opening.  I used a coach bolt right through the perimeter rail in order to fasten the bottom of the outer pillar to the rail.

Next I made up some steel plates to reinforce the join in the outer pillar, three in all, one above the curved corner rail, one below it and one longer one for the inner face of the pillar.  I drilled the pillar for the 1/4″ bolts then drilled the plates to match.  I also drilled both the two outer plates for a wood screw to add an additional fixing to the pillar as they are not continuous like the inner one.

Final job of the day was to paint both with a coat of blue hammerite smooth enamel.  As the plates were made from Zintec, I felt it was not worth the trouble of etch priming them especially as they are well protected in their positions.