Tag Archives: boot floor

3/4/2020

Using the hardboard templates I cut the side pillar repair section out of Iroko today.  The last job was to create the slot for mortising it to the boot floor bearer.

30/3/2020

Painstaking manufacture of various bits of wood have been the order of the day today, including the spacer block between the RH boot door pillar and the corner pillar and the final pieces of the corner boot floor support and perimeter rail.  I should be able to trim this to final shape tomorrow, for which I have made a cardboard template from the good side.

Also today I cut the wooden piece that forms the boot door abutment on the hinge pillar.  In the process of this I came to the conclusion that the pillar itself is not quite the right profile, which means I will have to add some thin lamination to build it up so I can sand it back to the right shape.  More time lost!

Damage to the base of the first OS pillar

Damage to the base of the first OS pillar, showing gusset plate and corner timbers removed,

27/3/2020

First job today was to make an infill piece to the left of the RH boot door hinge pillar.  Next, I intended to repair the RH corner perimeter rail.  This didn’t look to bad on first glance but once I started poking it I discovered extensive rot in the rail and the filler piece that supports the boot floor.  This was all removed and I started to make up the first section needed to rebuild the corner.  The pictures below shows what is missing, after and before.

RH rear corner with rotten timber removed

RH rear corner with rotten timber removed

Right-hand boot door frame timbers, before removal of rotten wood and plywood boot lining

Right-hand boot door frame timbers, before removal of rotten wood,  plywood boot lining and before repairs to door hinge pillar and frame pillar.